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projects:welcome [2017/11/14 19:30]
jerzydziewierz
projects:welcome [2017/11/14 19:40]
jerzydziewierz
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-==================================== 
 ====== Krautkramer XYZ Table ====== ====== Krautkramer XYZ Table ======
-==================================== 
  
 on 2017-11-01, we have an opportunity to acquire a heavy split-axis cartesian XYZ machine for our endeavours: on 2017-11-01, we have an opportunity to acquire a heavy split-axis cartesian XYZ machine for our endeavours:
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 {{:projects:krautkramer_zero_in_cue.jpg?400|}} {{:projects:krautkramer_zero_in_cue.jpg?400|}}
  
------------ machine size and weight ---------+== Machine size and weight == 
 Outermost dimensions with some margin: Outermost dimensions with some margin:
  
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-The machine itself is very robust +The machine itself is very robust.  
-It is likely approx. 40 years old. There is no driver electronics whatsoever, but there is: + 
-* high precision rails on both axes. No play. No rust, no damage.  +It is likely approx. 40 years old, but for what it is, it has seen only a very light useIt was used to guide an ultrasonic probe in a water tank. The base, and the bridge is solid steel; it is very rigid. It weights no less than 300kg. 
-* Linear motors. There are noiseless. Known coil resistance: 14 ohms. Tested working with 2A current, altough, we'd have to test how much can they take before overheating. Ideally, they need onboard temperature monitor. + 
-* Ultra high precision linear encoders, with sine-cosine output. Tested works at 5V supply. +There are no driver electronics whatsoever, but there is: 
-* elastic covers to all axes. This makes it a very pro-looking machine. + 
-We need to build the servo amplifier and the motion controller for it.+  * high precision rails on both axes. No play. No rust, no damage. Noiseless
 +  * Linear motors. These are noiseless. Known coil resistance: 14 ohms. Tested working with 2A current, although, we'd have to test how much can they take before overheating. Ideally, they need onboard temperature monitor. 
 +  * Ultra high precision linear encoders, with sine-cosine output. Tested works OK at 5V supply. 
 +  * elastic covers on both axes. This makes it a very pro-looking machine.  
 + 
 + 
 +== What is missing: == 
 + 
 +  * We need to build the servo amplifier and the motion controller for it. 
 +  * We need to build a motion controller for it. *machinekit* has been suggested. As far as I understand, the club has a beaglebone black waiting for such opportunity 
 +  * We need to supply an end effector - e.g. 3D printer head or other. 
 + 
 + 
 +===== Prerequisites =====
  
 Before we can bring it to the club, there are following concerns to be addressed first: Before we can bring it to the club, there are following concerns to be addressed first:
  
 +== Risk: Environmental - office conditions versus dust, noise, vibration e.t.c. ==
  
------------ Risk: Environmental - office conditions versus dust, noise, vibration e.t.c. ------- 
 [2017-11-14] [2017-11-14]
 +
 At this point, there would be no noise, no dust, no vibration e.t.c. At this point, there would be no noise, no dust, no vibration e.t.c.
 This is because: This is because:
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------------ Risk: Health and Safety from the moving parts ------------+==  Risk: Health and Safety from the moving parts == 
 [2017-11-14]  [2017-11-14] 
  
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   * (proposal 2): Instead of a cabinet, we could install a nightlatch on each of the two heavy axes: https://www.ironmongerydirect.co.uk/product/yale-77-traditional-nightlatch-nickel-bronze-603896  ; there is enough space there to install it, and it would prevent people from moving the axes by hand (and trapping their fingers in the process).    * (proposal 2): Instead of a cabinet, we could install a nightlatch on each of the two heavy axes: https://www.ironmongerydirect.co.uk/product/yale-77-traditional-nightlatch-nickel-bronze-603896  ; there is enough space there to install it, and it would prevent people from moving the axes by hand (and trapping their fingers in the process). 
  
---------- Risk: How to remove it from the club after the interest wanes out  ------------+== Risk: How to remove it from the club after the interest wanes out  == 
 [2017-11-14]  [2017-11-14] 
  
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-====================================+
 ====== Wooden CNC Machine ====== ====== Wooden CNC Machine ======
-==================================== 
  
-Recently we had someone contact us via the website to very kindly donate various tools and components. A volunteer collected the donation, which contained among other useful things some stepper motors. A good friend very kindly donated the shell of a CNC machine:+Recently we had someone contact us via the website to very kindly donating various tools and components. A volunteer collected the donation, which contained among other useful things some stepper motors. A good friend very kindly donated the shell of a CNC machine:
  
 {{ :projects:cnc-barebones.jpg?nolink |}} {{ :projects:cnc-barebones.jpg?nolink |}}
  
-Further to this we have:+Further to thiswe have:
   * A suitable power supply (donated by Kenny D)   * A suitable power supply (donated by Kenny D)
   * An arduino mega, ramps board and various stepper drivers (donated by Martin McG)   * An arduino mega, ramps board and various stepper drivers (donated by Martin McG)
   * [[https://en.wikipedia.org/wiki/BeagleBoard#BeagleBone_Black|BeagleBone Black]] plus [[http://www.probotix.com/wiki/index.php/PBX-BB|Probotix PBX-BB]] board, kindly donated by Anderw B.   * [[https://en.wikipedia.org/wiki/BeagleBoard#BeagleBone_Black|BeagleBone Black]] plus [[http://www.probotix.com/wiki/index.php/PBX-BB|Probotix PBX-BB]] board, kindly donated by Anderw B.
  
-A CNC machine will allow people to build things in the Electron club, for example circuit boards cut from copper plate, among other things. [[https://www.youtube.com/embed/_PfoMhFJXfk|This video]] is a reasonable primer on the subject.+A CNC machine will allow people to build things in the Electron club, for examplecircuit boards cut from copper plate, among other things. [[https://www.youtube.com/embed/_PfoMhFJXfk|This video]] is a reasonable primer on the subject.
  
-The current plan is to hold an event on a Saturday were we put all this together to build a CNC machine. Initially for testing purposes we'll have a pen so it will draw things. The remainder of the components required should be in the room, somewhere. Later we'll figure out which route to go for drilling (dremel, brushless spindle etc). +The current plan is to hold an event on a Saturday were we put all this together to build a CNC machine. Initiallyfor testing purposeswe'll have a pen so it will draw things. The remainder of the components required should be in the room, somewhere. Later we'll figure out which route to go for drilling (dremel, brushless spindle etc). 
  
 The details of when this will happen are pending, please watch this space and the mailing list. The details of when this will happen are pending, please watch this space and the mailing list.
  
 Should you have any questions, or wish to donate related equipment please [[:contact|contact us]]. Should you have any questions, or wish to donate related equipment please [[:contact|contact us]].
projects/welcome.txt · Last modified: 2018/05/28 17:25 by emil.carr